"SPUMES" is a tool that integrates online controllers which can communicate with the PLCs that have been enabled with the port facility of Serial with MODBUS Protocol or TCP/IP with Ethernet Protocol that helps in having the data into the software which can be used for the data interpretation, predictive maintenance.
The plants have the PLC with the SCADA system, we have seen by practice that not all the parameters are on the PLC system which implies that there are log books maintained across the plant for monitoring various parameters.
"SPUMES" solution comprehends the complete maintenance interface helping in house maintenance departments and maintenance contractors across the world to manage and control their assets, predict and prevent machine and equipment failures, improve resource throughput, reduce breakdown frequencies and corresponding downtime, Manage tool & Spare Inventory diligently, Assist in drawing up Maintenance budgets, streamline work order management, generate valuable reports and much more.
Employees, Contractors, Requester's, and Management can access "SPUMES" across multiple sites and can easily keep their maintenance records in one place.
The collection of systems acting on the IEC 62264 Level 3 can be called Manufacturing Operations Management Systems (MOMS). Apart from an MES these are typically Laboratory Information Management System (LIMS), Warehouse Management System (WMS) and Computerized Maintenance Management System (CMMS). From the MES point of view possible information flows are:
|LIMS||Quality test results, product certificates, testing progress||Quality test requests, sample lots, statistical process data|
|WMS||Material availability, staged material lots, product shipments||Material resource requests, material definitions, product deliveries|
|CMMS||Maintenance progress, Eqpt capability, maintenance schedule||Equipment running data, equipment assignments, maintenance requests|
The real time data management is huge subject which requires the mapping of the devices which are used for the gathering of the analog / digital inputs. This is achieved by the deploying the SCADA which collects information from the PLC that is hardwired to the field devices.The SCADA benefits are listed below:
If you have noticed that all the points mentioned above does not carry out the data interpretation and other things which can be carried out by us in the system that can be deployed.We have the capability of the deploying the MES and also other systems which can integrate the data into the features listed below:
|OEE Factor||Calculation||OEE %|
|Availability||Operating Time / Planned Production Time|
|Performance||Total Pieces per Operating Time / Ideal Run Rate|
|Quality||Good Pieces / Total Pieces|
|Overall OEE||Availability x Performance x Quality|
The system that is deployed has the real time data interface, Web interface, production planning, maintenance manager and auditing tools that gives the complete edge for the total plant management solution which can deploy "SPUMES".